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Wire Processing Machine

Our range of products include model: ws-20 (h) automatic high precision wire sizing machine, model: wst-03 / wst-05, wire stripper-cum-twister, model: wst- 05t, enamal wire stripper, model: wst-04f, automatic flat-cable stripper, model: jl-30(p) wire processing machine and model: wcp-10/10f, wire crimping press.

Model: WS-20 (H) Automatic High Precision Wire Sizing Machine

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Model: WS-20 (H) Automatic High Precision Wire Sizing Machine
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Approx. Rs 33,500 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
ModelWS-20(H)

MODEL: WS-20(H) : Is a high precision wire sizing machine, employing a DRS servo control system for wire metering and cutting.

Feed-rollers, controlled by a closed loop servo-controller, pull and feed the wire to the cutting section, which operates with clock-work precision.

The machine has 3-wire simultaneous feed for single/multi-strand hook-up wires and can process flat cables up to 40mm width, besides sleevings, tubings and strips.

It can process hook-up wires at rate of 1200-1800m/hr, with 3-track wire feed and 400-600m of flat-cables and tubing. Typical accuracy of ± o.3% for wires up to 1 mtr and ± 0.1% for wire length sizing between 1-to-5 mtr. automatically lends the machine the" HIGH¬PRECCISION" CLASSIFICATION. No other machine available in the domestic market can match the accuracy and speed. The sizing tolerance is also independent of mains frequency variation and is stable through out the entire spectrum of sizing length and wire types.

The length of wire to be processed is directly set on the "Wire-length" scale, which is graduated for actual wire lengths. An impluse counter monitors the number of cut pieces processed by the machine. Specialised "Bucket-de-reelers" or "Rotory pan-cake dereelers" are provided as per wire types and packing styles.

Features

Power 200 Watts 220 VAC

Drive Servo Motors

Wire Dia.Capacity 1 mm. to 4 mm. or higher

Wire width 1 - to 40 mm

Sizing Accuracy Typical: ± 0.3 %, best ± 0.1 %

Production Capacity 1200-1800m/hr. For three track feed 400-600m/hr. For single track feed

Dimensions (L X W X H) 450 x 300 x 250 mm. and 400 x 200 x 250 mm. (Two Units)

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Model: WST-03 / WST-05, Wire Stripper-Cum-Twister

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Model: WST-03 / WST-05, Wire Stripper-Cum-Twister
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Approx. Rs 11,500 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
ModelWST-03 / WST-05

This is a range of centrifugal Wire-stripper cum twister capable of stripping the insulation (PVClTeflon/enamel) and twisting the strands (in case of multistrand wire) automatically in a single operation.

A centrifugally loaded Tungsten-carbide tool bit can be adjusted for different Insulation diameter/core diameter combination, stripped length and amount of twisting desired. All adjustments are simple to make, making change-over from one wire type to the other, fast and simple.

As the tool never makes a physical contact with the core, the stripping and twisting is done without nicking the core.

Special Tools are available for Teflon and other proprietary insulations/coatings. MODEL WST-03 :Is suitable for smaller diameter and for wires with thinner insulations thickness (insulation thickness less than 0.6 mm). "

For thicker insulations and larger diameter MODEL WST-05 is ideal, It can process single-strand, multi-strand, multi-core and shielded wires efficiently. It has reversible motor where the direction of tool-movment can be selected to suit the multi-strand/multi-core wire to speed up the stripping process.

FEATURES: MODEL: WST-03

Wire diameter range 1 to 4 mm

Stripped length 4 to 20 mm

Insulation types PVC, Teflon, Rubber, etc.

Production Rates 1,500-2,500 ends/Hr.

Power consumption 100 watts (max) 230V AC, 50 Hz.

Dimensions (L x W x H): 300 x 170 x 250 (mm)

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Model: WST- 05T, Enamal Wire Stripper

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Model: WST- 05T, Enamal Wire Stripper
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Approx. Rs 14,500 / PieceGet Latest Price

Product Details:
Minimum Order Quantity1 Piece
Automatic GradeAutomatic

Model: WST -05T, Is a fully adjustable rotary-wire stripper that processes solid- thin-film coated wire of any base material.

The stripper strips, polyurethene, polyamide, polYiJold, urea, solder and metal plating from the surface of the solid core/base metal wire, with ease and 100% efficiency.

The heart of the machine is a customised rotary chuck with Tungsten-carbide stripping jaws that can be adjusted for all wire diameters form 26 SWG to 8 SWG, and strip lengths from 2mm to 40mm.

The jaws/profiledlbeak-chuck allows stripping of wire ends on pre-wound bobins and coils with minimum clearances and depths.

Tool-life is doubled with the reversible motor powering the rotary chuck. Tool life in excess of two years between regrind is assured.

The stripping blades can be adjusted for all wire diameters and depth of stripping : from simple polishing of wire ends to material removal of of upto 50% of wire diameter.

Besides stripping the enamel coating, it can also be used to remove oxide deposits from component leads.

Features

Power:200 watts , 220 AC

Drive:1440 RPM, Reversible Motor

Wire Dia. Capacity :SWG to 8SWG All solid film coatings

Stripped Length :3mm to 40mm

Dimensions (L x W x H) :(350 x 200 x 250) mm
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Model: WST-04F, Automatic Flat-Cable Stripper

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Model: WST-04F, Automatic Flat-Cable Stripper
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Product Details:
Minimum Order Quantity1 Unit
Model WST-04F

MODEL WST-04F is an automatic flat cable stripper employing thermo mechanical/mechanical mode of stripping of the PVC/and other insulations from the flat cable / ribbon.

A precision Form-Die made from special grade tool steel forms the mechanical -shear component of the stripping process. The thermal component is brought in for processing special insulations by heating the form-die to a temperature of 60-80° C during the stripping operation. The thermal component is very small but aids the mechanical stripping operation by providing uniformity of shear and reduction of stripping forces for delicated insulation and core materials.

The flat cable/ribbon is fed into the machine and then the strippig cycle is initiated. The form-dies clamp the cable and after a preset time, two feed rollers pull the cable out in a contolled manner, removing the stripped PVC/insulation. The cable can be full-stripped or half-stripped depending on application.

The strip-!ength can be. set .easily. Different Form-Dies (o.ptional) can take care of the entire range of wire pitches. Cables upto 35 mm width can processed on the machine.

Features

Power 200 watts, 220 V Ac

Drive AC Induction/Syncronous motors

Weight 25 Kg.

Dimensions (L x W x H) 450 x 300 x 300 mm.

Stripped-Length 4mm. To 20mm.

Cable /Ribbon width 35 mm (max).

Insulation Types PVC, Teflon, Rubber etc

Production Rate 700-1000 ends/Hr.

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MODEL: JL-30(p) Wire Processing Machine

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MODEL: JL-30(p) Wire Processing Machine
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Product Details:
Minimum Order Quantity1 Unit
Diameter0.4mm-0.9mm

MODEL: JL-30(p) IThis is an automatic jumper/link forming machine capable of forming wires to different forms or cutting wire to equal size.

The bare wire is dereeled from the spool using a special dereeling device and then fed to the wire straightener. The straightner could be a two plane straightner or a rotory straightner (as per request).

The wire is straightened and then passed through the feed unit. The feed unit meters the wire length as per the jumpernink size set on the feed unit. The wire is then conveyed to the cut form die module, which operates as soon as the desired length of wire has been fed to it. Change-over from one size to the other takes just two minutes. Standard machine has one slide, multiple slide can be provided on request to obtain complex wire forms/geometry.

FEATURES:

Power:100 watts , 220 AC

Drive:Pneumatic (60 PSI, 3CFM)

Weight:35 Kg.

Dimensions (L x W x H):(450 x 450 x 300) mm

Wire Dia :0.4mm-0.9mm (Other on Request) .

Length:2-70 mm

Tolerance:+ 0.2 mm

Pitch:2-25 mm

Production Rate:2500-5000 pcs/hr.

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Model: WCP-10/10F, Wire Crimping Press

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Model: WCP-10/10F, Wire Crimping Press
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Product Details:
Minimum Order Quantity1 Unit
Capacity600-1500 Crimps

MODEL: WCP-10, Is a pneumatic wire-terminal crimping press that is suitable for a wide variety of wire-crimping operations required to produce a wire-hamess for the electronic, electrical and automotive sectors.

A customised and tailored crimp-head made from special grade tool-steel is the heart of the crimping press.

Besides other crimping operations, the press processes crimp-terminals with double crimp, simulateneously. The tool- set is fabricated as per Core and Insulation diameter and their ratio, to impart consistent crimpped connections that clear the most stringent QC Pull-and-Flex tests. .

The press is actuated through a foot-pedal switch for producing a crimpped-connection.

The terminal and wire is feed into the tool-set by hand prior to the tool-stroking.

The terminals could be in singulated form or in chain/tape form (Axial), In case of the terminal chain, the terminals are singulatedduring the crimping operation as they are hand-fed one by one. An Optional automatic chain feed system can be coupled with the machine for automatic operation, this configuration is called Model: WCP-10F. In Model: WCP-10F, the terminals (in chain form) are fed automatically into the crimp head prior to crimping. Each terminal is singulated from the chain after crimping by the tool-set.

FEATURES:

Power:50 Watts.220 VAC and compressed-Air @ 0.5 cfm. (At 60 Psi, filtered and lubricated Air)

Drive:Pneumatic cylinder through a solenoid

Crimpping Range:1.5 mm to 4.0 mm 00 wires and suitable terminals

Production Range:600-1500 Crimps (depending on operator skills and form of wire/terminal feed.).

Weight: 30 Kg. Approx.

Dimensions (L x W x H):500 x 200 x 650 mm.

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R. S. Bartwal (Partner)
N-91, Sector 1, D. S. I. D. C. Bawana Industrial Complex, Bawana,
New Delhi - 110039, Delhi, India
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